Looking for a Material Safety Data Sheet? (MSDS / SDS) Click the link to complete a request form.
Looking for a Material Safety Data Sheet? (MSDS / SDS) Click the link to complete a request form.
PP Honeycomb Panels are advanced composite materials characterized by a lightweight yet strong structure, making them suitable for a variety of applications across multiple industries. These panels consist of a honeycomb core made from polypropylene (PP) sandwiched between two outer layers, typically made from thermoplastic or fiberglass materials.
A layer of film can be applied to provide a glossy or matte finish, enhancing the surface’s scratch resistance and overall durability.
The surface can be treated to have various embossed patterns, adding tactile and visual interest.
Depending on the application requirements, panels can be finished with high-gloss or matte coatings to achieve the desired look and feel
The density of the honeycomb core typically ranges from 60 to 100 kg/m³, making these panels significantly lighter than traditional materials. This lightweight nature allows for easier handling, transportation, and installation, reducing overall labor costs and improving efficiency in various applications.
Despite their low weight, PP honeycomb panels exhibit impressive compressive and bending strength. This high strength-to-weight ratio makes them ideal for structural applications, providing durability and stability without adding unnecessary weight. They can effectively support loads while maintaining their shape under pressure.
Polypropylene plastic is known for its excellent resistance to water and various chemicals, making PP honeycomb panels an ideal choice for environments exposed to moisture or corrosive substances. This waterproof quality helps prevent warping, degradation, or damage, ensuring longevity and reliability in diverse applications, from construction to marine use.
The CFRT (Continuous Fiber Reinforced Thermoplastics) sheet on the surface enhances the wear and scratch resistance of PP honeycomb panels. This protective layer ensures that the panels can withstand daily wear and tear, making them suitable for high-traffic areas and applications where durability is crucial, such as furniture, flooring, and transportation.
PP honeycomb panels are an economical alternative, with their price being only a fraction of that of metal honeycomb panels. This cost-effectiveness makes them an attractive option for businesses looking to minimize expenses without compromising quality or performance. They provide a budget-friendly solution for various projects, from construction to packaging.
Made from thermoplastic resin, PP honeycomb panels are 100% recyclable. This environmentally friendly feature aligns with sustainable practices, allowing for responsible disposal or repurposing at the end of their life cycle. Choosing recyclable materials not only benefits the environment but also can enhance a company’s sustainability profile.
| Specifications | |
|---|---|
| Skin | Aluminum、Stainless Steel、High Pressure Laminate、Glass/EpoxyPrepreg、G10 Fiberglass、Other…… |
| Core | PP (polypropylene) honeycomb. |
| Surface Treatment | Glossy/Matte/Embossed/Painting. |
| Thickness | 6.0~120mm. |
| Width | Max 2.8m. |
| Length | Max 12m. |
| Customization | The above parameters can be customized according to your needs |
PP honeycomb panels are increasingly utilized in the production of various casings, including dry cargo containers, RV bodies, aviation cases, portable restrooms, and mobile homes. Their lightweight nature reduces overall weight, enhancing fuel efficiency during transport while maintaining structural integrity. This makes them an ideal choice for the travel and transportation industries, where durability and weight savings are critical.
In applications such as RV flooring, yacht decks, truck beds, bus floors, scaffold boards, farm equipment, ladders, and ramps, PP honeycomb panels provide a robust yet lightweight solution. Their high strength-to-weight ratio ensures safe and reliable flooring options, making them perfect for mobile and temporary structures. Additionally, their waterproof properties protect against moisture damage, extending the lifespan of flooring installations.
The use of thermoplastic composite sandwich panels in sports equipment helps to significantly reduce weight while enhancing strength and performance. For example, lightweight PP honeycomb panels are ideal for pickleball paddles, basketball backboards, and other athletic gear, allowing athletes to perform at their best without the burden of heavy equipment. This innovation contributes to improved maneuverability and usability in various sports activities.
PP honeycomb panels are versatile and can be found in numerous other applications such as construction formwork, solar panel backs, countertops, partitions, and protective barriers. Their lightweight and durable nature makes them suitable for use in both commercial and residential construction, enhancing energy efficiency and ease of installation. Additionally, the recyclable properties of these panels support sustainable building practices, making them a popular choice among environmentally conscious builders.
We offer comprehensive customization options for our PP honeycomb panels, including tailored colors, dimensions, thicknesses, and densities to meet your specific requirements. Our CNC machining services eliminate the need for additional processing, ensuring that your panels are ready for immediate use. Additionally, we provide a range of related accessories and offer CKD (Completely Knocked Down) and SKD (Semi Knocked Down) services for convenient assembly. To guarantee safe transportation, we also deliver reliable packaging solutions, giving you peace of mind from production to delivery. Partner with us for a seamless and efficient solution tailored to your needs.
Looking for a Material Safety Data Sheet? (MSDS / SDS) Click the link to complete a request form.