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In modern manufacturing industry, Automatic Glue Curtain Coater as one of the key production equipments plays a vital role in realizing high efficiency and high quality production.
Let’s connect and form the perfect bond. Contact us today about your adhesive requirements.
The heart of The Automatic Glue Curtain Coater is the coater head, which is responsible for dispensing a continuous ‘curtain’ of glue. this curtain is formed as The adhesive is pumped through precision-engineered nozzles that ensure an even flow and distribution across the entire width of the substrate moving beneath it.
Key to the function of the automated system is the pump and control system. The pump maintains a steady flow of glue, while the control system regulates the flow and viscosity based on the material being coated and the desired thickness of the glue layer. The substrate passes through the applicator on a conveyor belt that is synchronized with the flow of adhesive and maintains a steady flow even at high speeds.
1 Automation And Intelligence: Automatic Glue Curtain Coater improves productivity and consistency by integrating advanced control systems and sensor technology for precise glue volume control, automatic adjustment and fault warning, reducing manual intervention.
2 Precise Coating: High quality products often require uniform adhesive coating without air bubbles. automatic glue curtain coater ensures the accuracy and repeatability of the coating thickness through the precise pumping system and uniformly distributed nozzle design, thus improving the yield and product quality.
3 Pumping System: Equipped with A and B pumps, both gear pumps are designed to ensure the continuous stability and precision of glue delivery.
4 Auto-cleaning Function: it has convenient one-key auto-cleaning function, especially for the glue mixing part, which makes the equipment maintenance and switching glue more efficient and fast.
5 With Heating Function: In order to ensure that the glue has good fluidity and bonding effect, A barrel, pipeline and pump are equipped with heating function, the temperature control range is generally in the 30-50 ℃, to help in low-temperature environments, but also can maintain good sizing performance.
6 Conveyor Line Design: The gluing conveyor line adopts standard linear module with high quality imported servo motors to ensure smooth conveying process and accurate positioning, the type of conveyor line is power roller conveyor line, which is suitable for different sizes and weights of boards to pass through.
7 Adjustable Coating Thickness For Flexibility.
8 Wide Range Of Applications: Automatic Glue Curtain Coater is suitable for a wide range of industries, including building materials, furniture, thermal insulation panels, automotive, etc.; especially those for the production of composite panels with high requirements for the gluing area and uniformity, such as the production of caravan compartment panels, refrigerated trucks, and other special-purpose panels.
The benefits of using Automatic Glue Curtain Coat in production are mainly improved efficiency, quality and cost-effectiveness.
——Efficiency And Productivity: Productivity is greatly increased through automatic gluing, resulting in faster production cycle times. the ability of Glue Curtain Coat to apply glue in a fast, continuous manner reduces downtime between production runs, effectively increasing overall throughput.
——Glue Application Speed And Consistency: With a precise control system, the automatic Glue Curtain Coat ensures consistent glue application on a variety of substrates.
——Labor Reduction: Automation of the gluing process reduces the need for labor, which not only lowers labor costs, but also reduces human error and improves workplace safety.
——Uniform Coating: The coater delivers a uniform layer of adhesive, which is vital for the structural integrity and visual quality of the final product.
——Enhanced Product Quality: Consistent application translates to higher quality products with fewer defects, increasing customer satisfaction and reducing the rate of returns or rework.
The Automatic Glue Curtain Coater has a wide range of uses to improve the quality and efficiency of adhesive applications, as follows：
This automatic potting machine features independent A/B material tanks with liquid level monitoring, automatic stirring, and constant temperature control. It prevents air from entering the B adhesive tank, avoiding crystallization during downtime. With precise ratio control and adjustable glue suction, it ensures smooth and consistent potting without dripping or imbalance. The dynamic multi-level mixing system guarantees even distribution, while automated cleaning reminders enhance efficiency and save on cleaning agents. Customizable material feeding and multiple ratio settings offer flexibility for various potting applications.
The integration of an automatic glue filling machine with an automatic glue curtain coater can significantly enhance manufacturing processes, particularly in terms of efficiency, consistency, and quality of adhesive application. Below are the key effects and benefits of using these two systems together:
| Automatic glue filling machine | |
|---|---|
| Model: | HSB-GJ-01 |
| Process requirements | Automatic mixing, quantitative glue pouring, continuous glue pouring |
| Glue ratio | Adjustable ratio between 5:1 ----1:1 |
| Glue viscosity | Glue A: ≤20000cps, glue B: ≤5000 |
| Glue output speed | 5-40g/s |
| Accuracy | ±2% (mixing ratio) ±2% (glue pouring) |
| Metering pump | Pump A precision screw pump + pump B high-precision gear pump |
| Control method | PLC//touch screen + stepper motor |
| Mixing method | Multi-stage dynamic mixer |
| Operation method | Manual/automatic |
| Barrel | Barrel A 35L, Barrel B 18L, cleaning barrel 5L |
| Input air pressure | 0.4MPa—0.8MPa |
| Power supply | 220V/50Hz/3.15KW |
| Dimensions | 1580mm×580mm×1400mm |
| Non-stop feeding system | |
|---|---|
| A material pump | Special fluid delivery gear pump |
| Maximum flow | 7L/min |
| Control method | Reduction motor |
| Motor power | 0.75KW |
| Interface | 1 inch |
| B material pump | Pneumatic barrel pump |
| Material | Stainless steel pipe + pressure regulating valve |
| Maximum flow | 200L/min |
| Maximum air inlet pressure | 0.3bar |
| Maximum feed pressure | 0.2bar |
| Maximum discharge pressure | 0.3bar |
| Interface diameter | 1 inch |
Handheld glue curtain coaters offer several significant advantages that enhance their utility in various applications. Here are the key benefits:
Fast Production Speed
Easy and Convenient Operation
High Precision
Durable Equipment
Let’s connect and form the perfect bond. Contact us today about your adhesive requirements.